Cast steel ball valve

[Product Overview]

1. Double blocking and discharge function: The fixed ball valve adopts a spring preloaded floating valve seat. Regardless of whether the valve is in the fully open or fully closed state, the upstream and downstream valve seats block the fluid, and the trapped material in the valve body chamber is discharged through the discharge valve.

2. Automatic pressure relief function: When the temperature of the medium in the valve body cavity rises and causes abnormal pressure rise, there is no need to use a safety valve. The valve seat function alone can automatically relieve pressure, which is very important for ensuring the safety of the valve when transporting liquid media.

3. Fire safety structure: Valves have fire safety functions, and their design and manufacturing follow the requirements of API 607 and API 6FA specifications.


[Product Range]

Fixed ball valves are suitable for various pipelines ranging from Class 150 to Class 1500, PN16 to PN100, and JIS 10K to JIS 20K, with a temperature range of -196 to 350 ℃. They are used to cut off or connect media in pipelines and can be used to transport water, steam, oil products, nitric acid, acetic acid, oxidizing media, urea, etc. They are widely used in petroleum refining, long-distance pipelines, chemical industry, papermaking, pharmaceuticals, water conservancy, power, municipal engineering, steel and other fields. The driving method for fixed ball valves is worm gear transmission, manual, pneumatic or electric. Fixed ball valves are generally connected by flanges, but can also be connected by butt welding.


Products and services that meet fluid control requirements

Each process, each facility, and each environmental constraint has its own special requirements. Therefore, Dongyan offers a comprehensive range of products covering different performance levels, pressures, different functions and different materials.

Detail

[Principle of natural gas] 

 The closing part of the natural gas ball valve is a sphere. The ball rotates around the center line of the valve body to open and close a valve. The ball valve is mainly used in the pipeline to cut off, distribute and change the flow direction of the medium. 

 The floating ball valve adopts a specially designed double-bevel elastic sealing ring, which effectively reduces the friction between the sphere and the sealing ring and reduces the operating torque. When the medium pressure is small, the contact area between the sealing ring and the sphere is small, so there is a large sealing specific pressure to ensure reliable sealing. When the medium pressure is high, the contact area between the sealing ring and the drubite increases accordingly. Therefore, the sealing ring can withstand a large medium thrust without damage, ensuring a reliable seal. 


 [Characteristics of natural gas principle]1760149339356691.jpg


[Design Features] 

 1. Operation is labor-saving: the ball is supported by upper and lower bearings, which reduces friction and eliminates the excessive torque caused by the huge sealing load formed by the imported pressure driving the ball and the sealing seat. 

 2. Reliable sealing performance: The PTFE single-material sealing ring is embedded in the stainless steel valve seat, and the tail end of the metal valve seat is equipped with a spring to ensure sufficient preloading force. When the sealing surface of the valve is worn during use, the valve continues to ensure good sealing performance under the action of the spring. 

 3. Fire-proof structure: In order to prevent the PTFE sealing ring from burning and causing a large leakage due to sudden heat or fire, and to promote the fire, a fireproof sealing ring is set up between the sphere and the valve seat. When the sealing ring is burned, under the action of spring force, the valve seat sealing ring is quickly pushed to the sphere to form a metal and metal seal, which has a certain degree of sealing effect. The fire resistance test meets the requirements of APl6FA and APl607 standards. 

 4. Automatic pressure relief function: When the medium pressure in the cavity in the valve is abnormally increased and exceeds the pre-force of the spring, the valve seat retreats from the ball to achieve the effect of automatic pressure relief. After the pressure is discharged, the valve seat is automatically restored. 

 5. Excretion pipeline: Excretion holes are set on the top and bottom of the valve body to check whether there is leakage in the valve seat. At work, when the valve is fully open or fully closed, the pressure of the middle cavity is removed, and the filler can be directly replaced; the retention of the middle cavity can be discharged to reduce the pollution of the valve by the medium.


Performance Parameters

Work pressure(MPa)

1.6~25.0

Applicable temperature(℃)

≤180

Applicable medium

Natural gas, liquefied gas

Material

Valve body, valve cover

Carbon steel cast steel

Sphere, valve stem

Chromium nickel molybdenum stainless steel

Sealing ring

Polytetrafluoroethylene

Packing material

Polytetrafluoroethylene


Main connection dimensions

PN

DN

L

D

K

d

Y

b

Z-d0

Ws

Hs

Hw

Hd

1.6MPa

40

165

145

110

85

-

16

4-18

230

135

-

-

50

203

160

125

100

-

16

4-18

260

150

-

-

65

222

180

145

120

-

18

4-18

350

180

-

-

80

241

195

160

135

-

20

8-18

500

195

-

-

100

305

215

180

155

-

20

8-18

650

245

310

420

125

356

245

210

185

-

22

8-18

800

270

330

440

150

394

280

240

210

-

24

8-23

1000

295

390

470

200

457

335

295

265

-

26

12-23

-

-

440

510

250

533

405

355

320

-

30

12-25

-

-

490

560

300

610

460

410

375

-

30

12-25

-

-

530

600

350

686

520

470

435

-

34

16-25

-

-

620

670

400

762

580

525

485

-

36

16-30

-

-

675

720

450

864

640

585

545

-

40

20-30

-

-

740

790

500

914

705

650

608

-

44

20-34

-

-

825

870

600

1067

840

770

718

-

48

20-41

-

-

920

960

2.5MPa

40

190

145

110

85

-

18

4-18

230

135

-

-

50

216

160

125

100

-

20

4-18

260

150

-

-

65

241

180

145

120

-

22

8-18

350

180

-

-

80

283

195

160

135

-

22

8-18

500

195

-

-

100

305

230

190

160

-

24

8-23

650

245

310

420

125

381

270

220

188

-

28

8-25

800

270

330

440

150

403

300

250

218

-

30

8-25

1000

295

390

470

200

502

360

310

278

-

34

12-25

-

-

440

510

250

568

425

370

332

-

36

12-30

-

-

490

560

300

648

485

430

390

-

40

16-30

-

-

530

600

350

762

550

490

448

-

44

16-34

-

-

620

670

400

838

610

550

505

-

48

16-34

-

-

675

720

450

914

660

600

555

-

50

20-34

-

-

740

790

500

991

730

660

610

-

52

20-41

-

-

825

870

600

1143

840

770

718

-

56

20-41

-

-

920

960

4.0MPa

40

190

145

110

85

76

18

4-18

230

135

-

-

50

216

160

125

100

88

20

4-18

260

150

-

-

65

241

180

145

120

110

22

8-18

350

180

-

-

80

283

195

160

135

121

22

8-18

500

195

-

-

100

305

230

190

160

150

24

8-23

800

250

320

430

125

381

270

220

188

176

28

8-25

1000

280

340

450

150

403

300

250

218

204

30

8-25

1200

300

405

480

200

502

375

320

282

260

38

12-30

-

-

450

530

250

568

445

385

345

313

42

12-34

-

-

505

590

300

648

510

450

408

364

46

16-34

-

-

545

620

350

762

570

510

465

422

52

16-34

-

-

640

690

400

838

655

585

535

474

58

16-41

-

-

690

740

450

914

680

610

560

524

60

20-41

-

-

760

810

500

991

755

670

612

576

62

20-48

-

-

850

900

6.4MPa

40

241

165

125

95

76

24

4-23

260

140

-

-

50

292

175

135

105

88

26

4-23

260

160

-

-

65

330

200

160

130

110

28

8-23

350

180

-

-

80

356

210

170

140

121

30

8-23

500

220

-

-

100

406

250

200

168

150

32

8-25

800

250

320

430

125

450

295

240

202

176

36

8-30

1000

295

340

450

150

495

340

280

240

204

38

8-34

1200

340

405

480

200

597

405

345

300

260

44

12-34

-

-

450

530

250

673

470

400

352

313

48

12-41

-

-

505

590

300

762

530

460

412

364

54

16-41

-

-

545

620

350

826

595

525

475

422

60

16-41

-

-

640

690

400

902

670

585

525

474

66

16-48

-

-

690

740

500

1054

800

705

640

576

70

20-54

-

-

760

810

10.0MPa

40

241

165

125

95

76

26

4-23

260

160

-

-

50

292

195

145

112

88

28

4-25

350

180

-

-

65

330

220

170

138

110

32

8-25

500

200

-

-

80

356

230

180

148

121

34

8-25

800

240

310

410

100

432

265

210

172

150

38

8-30

1000

270

340

450

125

508

310

250

210

176

42

8-34

1200

320

360

505

150

559

350

290

250

204

46

12-34

-

-

425

555

200

660

430

360

312

260

54

12-41

-

-

470

625

250

787

500

430

382

313

60

12-41

-

-

525

645

300

838

585

500

442

364

70

16-48

-

-

565

715

350

889

665

560

498

422

76

16-54

-

-

670

770

400

991

715

620

558

474

80

16-54

-

-

720

840


Product Application Scope

These devices are suitable for accurately controlling media such as gases, liquids, steam, etc., and maintaining process parameters such as pressure, flow rate, temperature, and liquid level at given values. Especially suitable for work environments where the allowable pressure difference is small and the allowable leakage is also small, and the pressure difference is not significant.

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